FAQs

 

 

 

Ceramic Coating Frequently Asked Questions

What are the benefits of Ceramic Coating?

This list provides a simple outline that explains how the ceramic coating process can help your parts perform better and last longer all while maintaining a showroom finish.

  • Improves thermal efficiency of the engine system.
  • Reduces radiated heat levels on all exhaust components, especially effective on tubular performance headers and exhaust manifolds.
  • Maintains uniform temperature throughout the exhaust system.
  • “Trapped” heat improves exhaust gas velocity, effectively “scavenging” each cylinder and increasing horsepower and torque.
  • Keeps the engine compartment cooler.
  • Extends header life.
  • Lower temperatures extend the life of neighbouring components.
  • Improves thermal oxidation protection at higher temperatures.
  • Reduces parasitic drag losses.
  • Provides a custom appearance with flat, satin, finishes.
  • Easy to clean and maintain.
  • Ceramic coating provides protection against rust and corrosion.
  • Available in a variety of colours and finishes to fit any project.
  • Mil-Spec rated material and approved QPL colours
  • Ceramic coating for firearm application

What Do You Use High-Temperature Ceramic Coatings for?

Typically, a consumer will use a high-temperature ceramic coating on high performance, aftermarket parts or refurbishing original items. It can be applied to aluminium, stainless steel, carbon steel, chrome, and cast iron.

It is also exceptional on pistons, headers, turbo intakes, housings, brackets, and exhaust manifolds, headers, and pipes.

V Series Piston Coat is a dark bronze/gold with a soft metallic look. It’s an oven cure ceramic thin film thermal barrier coating, designed to be applied on the top of pistons, top of valves and the combustion chamber on a cylinder head. Suitable Substrates:

All ferrous and non-ferrous metals.

All V Series coatings are one-part, ready to spray.

V Series ceramic coatings are the unrivalled leader in high-temperature thin-film performance coatings, capable of temperature up to 1800F.

V Series coatings provide unmatched high-temperature performance while providing excellent chemical resistance, durability, and aesthetics.

The foundation for Cerakote V Series coatings is a unique inorganic ceramic technology that imparts both high-temperature performance and excellent physical stability. Due to the inorganic chemistry.

What are the Advantages of Using High-temperature Ceramic Coatings?

Most car enthusiasts invest thousands in upgrading their fuel and exhaust systems for optimal performance. If they are smart, they will protect those investments with a spray high-temperature ceramic coating, simply due to the multiple advantages they produce.

Further reasons to ceramic coat your exhaust and fuel system components is to protect them from exposure to high heat, oxidants, corrosion, and rusting. Headers and exhaust system parts specifically are exposed to debris and contaminants from below the vehicle. This can include road grime, salts, and other chemicals, dirt, and debris and more.

For those living near oceans or saltwater lakes, the exhaust pipes (specifically those under the vehicle) can quickly become corroded, slowly rust, and eventually crack.

Applying a high-temperature ceramic coating protects your undercarriage exhaust parts from oil and gas and other chemicals that lead to corrosion of metals. Some ceramic coating products can even help reduce damage from rocks, sand, and dirt, and even tree branches.

What is Therm Thermal Cycling?

You have probably been introduced to the term thermal cycling. If you have not, here is basically what happens. As parts get hot (like glowing red hot as they do inside a turbo’s housing), then rapidly cool – the metals go through a thermal cycle. Over time, this can cause the metals to become brittle, leading to damaging like cracking, corrosion, and complete failure.

https://en.wikipedia.org/wiki/Thermo-mechanical_fatigue

Applying a high-temperature ceramic coating spray on turbo parts (specifically those powered by diesel fuel) helps to maintain a lower surface temperature of metals. This reduces thermal cycling/, fatigue

which extends the lifespan of turbo housings and other parts that go through rapid temperature cycling.

What is HVOF/TBCs zirconia Ceramic Coating?

Thermal barrier coatings (TBCs) with improved resistance against, thermal cycling to prevent problems of over-heating in the hot sections such as manifolds & exhaust systems. Plasma-sprayed TBCs consisting of a bond coat and zirconia overlayers stabilized with different materials.  The best performance in all tests was shown by zirconia partially stabilized according to rigours testing as used in Aircraft Jet engines; furthermore, heat treatments, as well as ongoing optimization of the spraying parameters of the TBCs, demonstrate radical improvement in heat reduction and corrosion resistance and performance in some instances.
The ceramic coating offers a heat insulator and will reduce the overall surface temperature within the exhaust by up to one third.

Reducing surface temperature under the bonnet helps to make a cooler environment for the intake temperatures and can help to improve the engine power.

Ceramic coatings are used by some motorsport enthusiasts and also commonly used other parts that will experience high temperatures, even including parts of the car body shell to help keep the cabin temperature lower.

What is Ceramic Coating?

Ceramic Coating is the most advanced and durable thermal barrier on the market. Available in a variety of colours, ceramic coatings give your project a personalized touch that will make your project superior in both appearance and performance vs. the competition. From the corrosion and debris protection to reductions in the radiant heat of up to 50% in some cases, in more practical terms it will be up to 30-35 %, the ceramic coating will improve your engine’s horsepower and torque while extending component life by reducing temperature fatigue in critical components.

What can I use the ceramic coating on?

  • Headers
  • Mufflers
  • Exhaust Pipes
  • Intake Manifold
  • Exhaust Manifold
  • Heads
  • Engine Blocks
  • Firearms
  • Stoves
  • Exterior flues.

Note. this product is not food rated and should not be used on hot plates or where it comes in contact with foodstuffs.
Ceramic clear coats can be applied to: all of the above (subject to the temperature rating).

 

 PLASCOAT  Frequently Asked Questions

How long will Plascoat PPA 571 last?

Extensive Plascoat lab tests and real-world use indicate working life of over 70 years. The Swedish Corrosion Institute tests show underground life of PPA 571 of over 200 years and SGS, a global leader in testing, certifies that PPA 571 will last at least 5 years in heavy industrial and marine environments.

What applications can Plascoat PPA 571 be used in?

Plascoat PPA 571 is a glossy, attractive coating that will remain maintenance-free for decades. It is used in hundreds of different applications, throughout the world and some of the more popular ones include:

  • Fencing
  • Street furniture
  • Lamp posts
  • Construction
  • Hand rails
  • Automotive parts
  • Stadium seat frames
  • Rail station seating and wire baskets

Plascoat PPA 571 is one of only a few coatings commercially available which is recognised as being DDA, ‘Warm-to-the-Touch’ compliant.

How is Plascoat PPA 571 applied?

Plascoat PPA 571 can be applied by:

  • electrostatic spray, this requires the grade PPA 571 ES
  • fluidised bed (dip), this requires the grade PPA 571
  • flock spray, this requires the grade PPA 571 FS
  • extrusion, this requires the grade PPA 571 XT
  • flame spray, this requires the grade PPA 571

The most popular application method is electrostatic spray and in most cases coaters can use the same spray equipment as they use for applying traditional powder coatings. The Plascoat PPA 571 ES technical data sheet, technical guides and processing guides give you all the information you need to apply Plascoat PPA 571 ES

Which colours are available?

Our standard colours are:

  • RAL 1015, 1021, 3009, 3020, 5015, 5017, 6005, 7001, 7016, 7035, 7046, 8017, 9005, 9006 and 9016. See the Plascoat PPA 571 colour card.

Axalta can offer any bespoke colour to match your needs for customers prepared to place a minimum order of 800 kg. Please see our technical guides for more details.

Plascoat PPA 571 approvals

The following approvals are available upon request (depending on the colour requested):

  • Food contact compliance
  • Potable water approval (see also Plascoat PPA 571 Aqua)

What applications can Plascoat 571H be used in?

Plascoat PPA 571 H is ideal for coating large metal items that retain latent heat for longer.

How is Plascoat PPA 571H applied?

Plascoat PPA 571 H can be applied by:

  • electrostatic spray, this requires the grade Plascoat PPA 571 HES
  • fluidised bed (dip), this requires the grade Plascoat PPA 571H

Which colours are available?

Our standard colours are:

  • RAL 1015, 1021, 3009, 3020, 5015, 5017, 6005, 7001, 7016, 7035, 7046, 8017, 9005, 9006 and 9016. See the Plascoat PPA 571 colour card.

Axalta can offer any bespoke colours to match your needs for customers prepared to place a minimum order of 800 kg. Please see our technical guides for more details.

What applications can Plascoat PPA 571 Aqua be used in?

Plascoat PPA 571 Aqua has been developed to coat:

  • Pipes
  • Fittings
  • Valves
  • Tanks

Plascoat PPA 571 Aqua can be used as an alternative to cement lining in ductile iron pipes or fusion bonded epoxy coatings on pipe fittings in the potable water and waste water industries.

How is Plascoat PPA 571 Aqua applied?

Plascoat PPA 571 Aqua can be applied by:

  • fluidised bed (dip)
  • flock spray

Which colours are available?

Plascoat PPA 571 Aqua is available in:

  • RAL 5017, 9005, 8019, 3020.

The colours availability depends on the local approval requested, please contact your sales representative for more information.

Plascoat PPA 571 Aqua approvals - potable water

  • WRAS: UK
  • AS/NZS 4020: Australia and New Zealand
  • ACS: France
  • NSF: USA
  • AWWA C116/A21.16-15: USA
  • DVGW: Germany
  • KTW: Germany